Board Coating Moisture
Superior Moisture Control
Not only can our moisture sensors monitor board coating moisture during the production process, but they can also measure the board coating thickness. Coat weight has been calculated for many years using the difference between oven dry weight readings from scanners with basis weight and moisture sensors before and after each coating station. New measurement methods based on near infrared (NIR) and middle infrared (MIR) techniques have significantly improved the measurement of dry coat weight and for the first time enabled accurate independent measurements of both sides of the sheet or board.
Our sensor calibrations, measurement wavelengths, algorithms and sensor optical requirements are pre-set at the factory. Typical moisture accuracy is about ±0.05%, coating accuracy varies from 0.1 to 0.01 micron depending on coating type. Typical analog range is 0-10% moisture and up to as much as 40%, subject to application. The outputs can be adjusted to optimize PLC or recording requirements. For addition information or to discuss your application, please contact our headquarters.
Control Moisture Levels Properly
non-contact
Our equipment never comes into contact with the product, allowing for less waste
zero drift
Our sensors are guaranteed not to drift over time – which saves time and money
closed loop
Create a closed-loop process by tying a moisture sensor into your PLC. Full control over the line!
no recalibrations
We’ve mastered the art of moisture sensors – your unit will never need to be recalibrated for the same product twice!
MoistTech is the Solution
MoistTech has studied moisture and its applications in manufacturing for over 40 years. That’s why we’re confident our moisture analyzers are a step above the rest. We’re constantly working to develop the latest, most advanced moisture testing technology—which is how the IR-3000 came about.
Installation Process
The board coating process allows for numerous locations throughout the manufacturing process that would be ideal for moisture measurement and control. The location is often determined by the space availability and accessibility on the web/converting machinery and the manufacturer’s moisture control plan. Once installed, a manufacturer can continuously monitor the process and control the moisture content or board coating, either manually or automatically.
The sensors are pre-calibrated prior to shipping to ensure a smooth installation. You simply plug and go!
Contact
We offer service and support throughout the world for our moisture measurement sensors and would be happy to connect you with a rep in your area. Contact us today for more information!
Understand the Process
Using the IR-3000, you’ll save money throughout the entire production process, while making the best quality product at the same time. With MoistTech, you don’t need to compromise.